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Old 02-11-2011, 12:08pm   #1
mike100
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Default The first thing you do when you get a C4 ZR-1

Take it apart! anything else would be uncivilized





secondaries are pretty clean:


I think I got the oil cooler leak taken care of- no leaks under pressure.


There was such a mess of oil on the radiator, it was good to get in there to clean it all out. I didn't enjoy that job though.

There was a large hose disconnected under the plenum, so I'm hopeful the issue is fixed now...just waiting for gaskets. The rest of vacuum stuff is 100 percent functional- I'm now LT5 knowledgeable.

It has been a little stressful due to worries about messing up the engine, or not being able to get a part, but that is starting pass now.
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Old 02-11-2011, 12:09pm   #2
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Nothing quite like diving in head first. Kudos.
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Old 02-11-2011, 12:21pm   #3
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Mike, before I read your post I was saying "that engine is clean in the inside" Wow, you got a good deal man.

If you have no oil leak, what made you believe that you had one? Do you have oil dripping somewhere?
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Old 02-11-2011, 12:39pm   #4
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Pete, the lines were leaking for sure, but I think I may have had a problem the first time I replaced them- maybe the o-ring didn't seal on one line???

I ran the engine without coolant or radiator for a few moments before I pulled the plenum to see if it would leak oil out of the cooler- it does not. but taking the lines off a couple of times leaked a lot of oil everywhere- hell, maybe it was left over residue just leaking a little bit every time I drove it.

bottom line is that I have not had to really purchase anything- a lot of the stuff is still in good shape.

The charcoal canister purge line popped out- that is why the car would idle so high I think.
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Old 02-11-2011, 1:15pm   #5
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All I can say Mike, is that you are a braver man than me
I've never seen a LT5 torn down, hell I've never seen a LT5 period
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Old 02-11-2011, 2:20pm   #6
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All I can say Mike, is that you are a braver man than me
I've never seen a LT5 torn down, hell I've never seen a LT5 period
I guess they were too expensive...The LS3 powered base coupe is a lot faster than a C4 ZR-1, but I will admit trying to rev the LS the other day and was kind of disappointed that it started to fade out past 6k rpm.
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Old 02-11-2011, 2:21pm   #7
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Married?
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Old 02-11-2011, 2:23pm   #8
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Married?
you know I'm not...still better than hypoid gear oil on your shoes though
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Old 02-11-2011, 2:24pm   #9
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you know I'm not...still better than hypoid gear oil on your shoes though
Dude... you have a memory like a f'n elephant.
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Old 02-12-2011, 9:11am   #10
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So far I have skipped this step...
__________________
'91 ZR-1 #128
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Old 02-12-2011, 9:40pm   #11
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You are very gutsy to tear into that monster. However, I guess I would do the same. Keep us posted.
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Old 02-12-2011, 10:12pm   #12
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Cool thread please don't leave out any details.
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Old 02-12-2011, 10:23pm   #13
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The radiator and cooler are back in and everything in the valley has been dusted off- it looks pretty nice now.

I was messing around with a very fine polish to bring back some luster on the engine paint. The plenum top came out pretty nice- I may spend a half hour or so doing the cam covers and other parts tomorrow.
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Old 02-12-2011, 11:57pm   #14
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Quote:
Originally Posted by mike100 View Post
The radiator and cooler are back in and everything in the valley has been dusted off- it looks pretty nice now.

I was messing around with a very fine polish to bring back some luster on the engine paint. The plenum top came out pretty nice- I may spend a half hour or so doing the cam covers and other parts tomorrow.
Few years ago a ZR1 owner bought some German Silver Paint and he painted the LT5 and that MOFO looked so shinny and unique that I cried.

It took me about 10 minutes but I found it. I knew I saved it or bookedmarked.

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Old 02-13-2011, 1:01am   #15
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Quote:
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Few years ago a ZR1 owner bought some German Silver Paint and he painted the LT5 and that MOFO looked so shinny and unique that I cried.

It took me about 10 minutes but I found it. I knew I saved it or bookedmarked.

I'm not even gonna say what we used to call silver spray paint. It's a shitload of work to remove the cam covers for powder coating because the ac housing comes off and the brake booster is kind of tight on the other side-I'll be happy to shine up the oem finish for now.

maybe if I have to get back into it to replace fuel injectors, then I could port the runners and then do all that when I have more money to spend, but for now-forget it.
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Old 02-15-2011, 11:00pm   #16
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It runs again!

somewhat cleaned up under plenum. the hose that goes in a circle was open on the other end of it's solenoid connection- vac leak city. fixed that for nothing.




car needs a bath, but the engine is clean. no leaks, good idle, the brakes actually work (I bled them with some brake fluid I already had).


So for the price of some coolant, $28 plenum gasket set, a $7 thermostat, $12 hose I bought to make a new lower rad hose due to oil soaked original, $45 serp. belt, $150 oil cooler line set, a few bucks to power flush and pressure check the rad and oil cooler, and about $20 worth of brake cleaner- she's tip top.

it cruises really nice...a little different personality than the 95- definitely better spring rates for working hard. The car is a little loud for my taste- I think my projects remaining for 2011 will include a different cat back set-up. otherwise it is like a normal car now whereas before, the idle was so high it wouldn't slow down. Not leaking enough oil to reseal the street is a bonus too.
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Old 02-15-2011, 11:02pm   #17
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oh yeah...$1100 in tires (trying to forget about that).
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Old 02-16-2011, 7:27am   #18
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Awesome! Love those DIY projects that are relatively inexpensive and net a great outcome!

Sweet ride man!
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Old 02-16-2011, 11:00am   #19
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Quote:
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Married?
Please change your avatar. I can't concentrate. What was this thread about?
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